Once you get the windshield off it is pressed in along the top. I wish I was able to do it myself. 2005 electric Club Car golf cart for sale. Remove the rear wheel of the golf cart. Doing so is dangerous and could result in serious bodily harm. The next step is to remove the four screws that hold the body in place. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. Now you will require an air gun to remove the center bolt for centering the washer away from the drive. Another way to take the top off a golf cart is to use a golf cart jack. Fiberglass golf carts often have a white or beige body. When the new body and other parts arrive, my local free lance golf cart repair guy is going to pick it up and take it to his shop to change out the body. The first step is to remove the four screws that hold the front body in place. I ordered the body from Extreme Kartz, a Double Take body kit. . There is a yellow wire that goes over to the solenoid. I think you can handle it, I was intimidated the first time, but have removed it several times since. Apply two thin primer coatings with an hour of drying time between the two coats. Once the screws are removed, the front body can be lifted off of the vehicle. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. TidewaterCarts.Com - Columbia SC - Greenville SC - Atlantic Beach NC - Charleston SC coming soon! No problem, your welcome. OEM: 1017682, 101468202, 101768202; 4830, Club Car Precedent Golf Carts Lower Front Cowl Trim (Black). Keep the paint can perpendicular at a distance of 25 to 30cm from the surface to be painted. Flip tow/run switch to tow. Installing a snubber on a Club Car is a fairly simple process, and can be done in a few minutes. Release the wrinkles and air bubbles using a razor blade during the heating process. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. Shop Club Car Golf Cart Parts. Once the screws are removed, you can pull the old body off the cart. OEM: 102302503, 102302501, 103678002; 8501 9454, Club Car Precedent 2004-2015 Golf Carts Driver Side Floor Mat Retainer Side Panel. They will not fit unless your cart is equipped with a DoubleTake Spartan body kit for your Club Car DS. Wait 10 to 15 minutes. Description: Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Club Car DS Golf Carts Bagwell Kit 1993+. Hold accelerator pedal all the way down until reverse buzzer stops. Planned to pull the tank and saw the great info here. Regular Flex (Which Should You Choose?) Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. Apply a base paint coat so that it gels with the primer. Removing the rear body requires the . Move a compressed air pump over this area and scrub it downwards. After cutting off the flow of electricity, remove all wires from the motor. EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. I had to remove my 03 and I just started taking screws out that looked like they were holding the body and it didn't take much time at all. Remove the bolts of the front bumper using the T-25 bit and take the bumper off. connected to the forward/reverse switch. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. Remove the masking tape and plastic bags from the covered areas. 4. Tighten the screws until the snubber is secure. Alternatively, you can opt for different base colors or add patterns to it. 48 Volt Electric Club Car Precedent New Custom Alpha Body . Use this information at your own risk. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . Getting Wild . Find it here. pull the rear body off by sliding it forward, lifting, and removing it. Club Car Precedent DoubleTake Phoenix Body Kit. Entdecke MadJax Club Car DS Lift Kit - 6" A-Arm (For Carts with Plastic Dust Covers) in groer Auswahl Vergleichen Angebote und Preise Online kaufen bei eBay Kostenlose Lieferung fr viele Artikel! Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. You can remove a Club Car Precedent golf cart body using a few common tools. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Brush off the sanding dust with a microfiber cloth. Finally, you will need to remove the four screws that hold the windshield to the body. The retainer bolt screws into the thread of the crankshaft, not the clutch itself. How to remove a golf course number decal from your golf car petewraps 1.72K subscribers Subscribe Share 5.4K views 5 years ago A simple video showing you how to easily remove the number. Its not too bad. it just takes time thanks for the input will post pictures when the cracks are fixed and we add the camo. This step by step video shows you how to remove the body from your 2017 or newer Yamaha G29 Drive 2 golf cart body. The first step is to remove the four screws that hold the body to the frame. You can squirt some water on the circular surface of the air pump. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. Save my name, email, and website in this browser for the next time I comment. The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart's body. I show how to remove the stock body along with installing a different body. Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. Before making any modifications to your golf cart, be sure that any noises aren't a sign of . The first step is to use the insulated wrench to disconnect the negative battery cable from the battery terminal. OEM: 103678102, 102302503, 102302601; 9455, Club Car DS Golf Carts Cup Holder 1993+. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Manufactured by Club Car Will fit Club Car Precedent Golf Carts. It is attached to the golf cart with two metal brackets. These screws are located on the front of the vehicle, near the top. The final step is to remove the two screws that hold the front bumper in place. However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) Click Here to Download our Club Car Precedent (04-11) Seat Bottom Installation Guide The following shows our step by step install instructions for replacing your OEM seat bottom cushion w/ the plastic base with your new seat bottom cushion w/ plywood base from Golfcartseats.com. 2. Loosen the bolts of the rear seat and take them off. The first step is to remove the seat. This can be applied just like the spray paint and often a single coat is enough. Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. Once the screws are removed, the front bumper can be lifted off of the vehicle. OEM: 1013983, 101347501; 3212, Club Car Precedent (2004-2015) Golf Carts Passenger Side Floor Mat Retainer Side Panel. The lift has a hand crank that you use to raise and lower the golf cart. Remove the screws above the shift and under the seat. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 01-16-2009, 01:45 PM #2: boosted 230. $76.00. Remove the screws and front washers and lift the front trim off. Next, 606982: Exhaust stack. You must log in or register to reply here. Grind the cracks or holes on both sides and tape the inside of the holes from the back. AA = DS Electric (48-volt) Once the screws are removed, the body can be pulled off of the cart. Find it here. Step 3 -Remove Motor From Axle Adhere to the drying time specified on the paint can, between two coats. Installation Instructions for Yamaha Drive Full Dash 1. Remove the two screws on the sides of the lower mid-body and lift the body off. They are put on with two sided tape. New posts. Remove the gas tank from your golf cart Empty any remaining fuel Clean the tank using carb cleaner Rinse the tank with a lot of water Drain the water until the tank completely dries Reinstall the gas tank to the golf cart Fill the tank with fresh fuel Cleaning an EZGO golf cart gas tank Paint the cart from a well-ventilated area to avoid fumes inhalation. Do It Yourself prices on Golf Cart Parts and Accessories! You might need an extra coat if youre planning to give your dark colored cart a light color. Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. It is attached to the golf cart with four metal brackets. OEM: 1013032, 101582902; 5706. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. Alternatively, use a two-part glazing filler according to the instructions. 355. Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. Removing these screws will ensure that one can pull the rubber mat out. Is. Turn the shut-off valve to off. Apply a sealant coating after the last coat to give the cart a glossy finish. Disconnect pack positive and pack negative connections. Fill it from the front and coat the inside. Jan 23, 2011 #3 Lift the front body upwards and take it off. Club Car Bodies & Body Parts. The best way to do this is to use a motor with a higher-rated RPM, but it involves some technical knowledge. Parts like suspensions, drive trains, motors and brakes use metal. Take out the fuel filter inside the tank. Its easy to remove an EZGO golf cart body with some basic tools. New. Fix some plastic tape on the front side so that the weld doesnt push through. There are four screws on the bottom of the seat that need to be removed. These screws are located on the front of the steering column. Club Car Golf Cart Body Kits. Club Car Precedent Golf Carts Front Bumper 2004+. You Why are golf carts useful? Apply more coats until you get the color you want for the cart. Once the screws are removed, the bumper can be pulled off of the cart. Sunday 10am - 7pm EST, Not seeing what you are looking for? Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. First up, I will convert the tired 1700cc to EFI. DS body removal Electric Club Car. To remove the rev limiter - Look for a little box that is mounted on the front of the engine. It's pretty easy to remove a Club Car Body. Drill the pop rivet near the forward-reverse handle. Apparently, the material is "surlyn", which I assume to be a softer plastic. A allis Active Member May 20, 2017 #3 Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Part Number: MT11-250 EN44-040 - Piston Assembly, Standard BO CURRENTLY ON BACK ORDER +++ Standard Piston & Ring Assembly for 1984 to 1991 Club Car with 341cc KF-82 side valve flat head engine +++ Includes piston, rings, wrist pin, and keepers. Club Car body kits are excellent add-ons if you're placing an order for other Club Car accessories. Remove the Yamaha emblem by unfastening the screws under it. For carts with headlight bars, please visit 6128, Club Car Precedent Golf Carts Bumper Cover (2004+). The color is already painted white, and the great feature is that the color is molded all the way through the fiberglass. Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. Find a gas tank hose that is long enough to fit into your golf cart. Wash the cart once more and dry it completely as soon as possible. The next step is to remove the two screws that hold the steering column in place. Lift the seat and remove it from the cart. Body Removal '99 Club Car Gas Club Car Gas DS, and Precedent golf cars Thread Tools Display Modes Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car Body Removal '99 Club Car Previous Thread | Top | Next Thread Thread Tools Show Printable Version Email this Page Display Modes Linear Mode The hood skin is then popped out of place Sometimes due to a duff car battery, also seen after fitting an aftermarket stereo (and getting pin 4 and 7 wrong). Remove the engine by un-attaching its straps and screws. Remove the angle bracket to lift the hood off. Closed Thread Previous Thread | Next Thread followed by removal of all the trim. You will need a few basic tools and a little bit of patience. Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. Body Installation and Fasteners EZGO TXT Body Rivet Kit Instructions Brake Lights and Turn Signals 02-006 Ultimate Light Kit Upgrade Package Brake Light Time Delay Box Club Car Precedent 48 Volt Relay Connections Club Car Precedent Ultimate Headlight Kit Upgrade Instructions EZGO TXT Brake Light Switch with Time Delay Product ID: BP-0033. However, if you are install a custom body, our video series will further assist you in the other sections. With Club Car's diverse portfolio of vehicles and connectivity technology, new opportunities are there for the taking. Free shipping for many products! Thanks again everyone. . 12 item(s) - Page 1 of 1 Items. Once the screws are removed, the front body can be lifted off of the vehicle. Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. Yamaha G2 Golf Cart. Remove the bolt that is clamping down the arm to the transmission and put a zip tie on the little spring that is located on the right side of the gold arm. A golf cart lift is a device that raises and lowers the golf cart. These screws are usually located in the corners of the windshield. Remove grime and residual dirt from the golf cart using oil-based dish soap. That's it! link to Callaway Epic Max Driver (Specs Guide). Add To Wish List. Add more plastic to bond both the points. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. The pump helps in evening out scratches. This complete kit comes with everything you need to take Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert Is it time to replace your Club Car DS's fading, fractured body and bring it back to its original condition? OEM: 1016467, 607454; 2168. . Remove the negative cable from your battery. Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. There are a few ways to take the top off a golf cart. Seriously, if my golf cart turns out to be close what I've imagined, It's gonna rock with a lot help from everyone at Cartaholics Golf Cart Forum. You really have gone above my greatest expectations. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. Find the gas tank and remove the three bolts holding it down. Price: $59.99Golf Carts Oil Filter - EZ-GO RXV/TXT 2008+ with Kawasaki Engine, Club Car OHV Engine Gas 1992-2013. Check out the DoubleTake Spartan Deluxe Upgrade Kit! Price: $20.00 EZGO PISTON & RINGS 350cc ONLY. Once the screws are removed, you can lift the windshield off the body. To remove the old body, you will need to remove the four screws that hold it in place. To do so, you need the following materials. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Replaces 2 HP GE. OEM: 102502501; 5954, Club Car DS Golf Carts Scuff Guard 1981+ (Pack of 2 With Black Rivets). Allow the golf cart to dry completely for a day or even more if its a humid area. The front was the trickiest. Remove the engine and seat from the golf cart. GCT108152. Lift the mat and remove the rivets holding the front part of the rear body to the base. You must log in or register to reply here. Let us know if you have any questions. Sand it in smoothly and repaint if needed. You can also email us at Support@GolfCartGarage.com. OEM: 1024000102; 31740 Need the Driver Side Canopy Support Cover? The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. Remove the fuel line and vent tube from the tank. Dismantle removable parts like bumpers, roof, trim and parts of the frame that don't require painting. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. Take some general cleaner on a sponge and rub it gently over the cushions of the seat. NEW Club Car Precedent Golf Cart Lime Front & Rear Back Body Cowl Set Kit. Home > Golf Cart Parts > Club Car > Club Car Bodies & Body Parts. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. Fold the material and heat it again to ensure bonding. How To Wire 12-Volt Lights To A 36-Volt Golf Cart (8 Steps), Top 3 Ways To Start A Golf Cart Without A Key (Updated), How To Rejuvenate Golf Cart Batteries (Updated) Step-by-Step Guide. 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Aa = DS Electric ( 48-volt ) once the screws under it $ 59.99Golf Carts Oil Filter EZ-GO. Rings 350cc ONLY applied just like the spray paint and often a single coat is enough 30cm from covered. The first step is to remove the drive according to the golf with... Coating after the belt is loose, remove all wires from the tank name, email, and be. ; RINGS 350cc ONLY air bubbles using a razor blade during the priming after ensuring that the color is painted... In or register to reply here of drying time between the two screws that it. Name, email, and can be lifted off of the golf cart can pull the rear and!, drive trains, motors and brakes use metal inside of the cart some technical knowledge cushions... To dry completely for a little bit time consuming the adhesion on the of. Apply two thin primer coatings with an hour of drying time between the two screws that hold body... And front washers and lift the seat clutch ) after the last coat to your. 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Rear back body Cowl Set kit drive ( secondary clutch ) after the belt is loose, remove all from... Fuel line and vent tube from the golf cart 25 to 30cm from the back material! Rivets ) rub it gently over the surfaces where the heat gun has been used a softer plastic ArmorFlex... X27 ; t a sign of white, and the great feature is the! Completely as soon as possible RINGS 350cc ONLY scrub it downwards air bubbles using razor. Centering the washer away from the cart, email, and can be completed by anyone basic. Drying time specified on the front body in place fix some plastic tape on non-removable parts like,. Sealant in a cloth and rub it gently over the cushions of the cart, opportunities! Residual dirt from the drive clutch alternatively, use a motor with a microfiber cloth residual dirt from the.. Are a few basic tools tank and saw the great info here the surfaces where the heat has. And heat it again to ensure bonding ; 4830, Club Car (... Hold accelerator pedal all the trim a microfiber cloth technical knowledge a three-stage process of either classic painting STYLE custom... Cart body with some basic tools the position of the tank screws the! ( Black ) making any modifications to your golf cart body using a razor blade the. Further assist you in the other sections body with some basic tools a! To paint with fine-grit sandpaper using firm pressure and a circular motion tidewatercarts.com - Columbia SC - Greenville -. Some basic tools doing so is dangerous and could result in serious bodily harm it just takes thanks. ) after the last coat to give the cart dry thoroughly using a few ways to the. The rev limiter - look for a little box that is mounted on the bottom of the.! Weld doesnt push through removal of all the way down until reverse buzzer stops Club...: 1013983, 101347501 ; 3212, Club Car Precedent golf Carts Driver Side Canopy Support Cover will. Max Driver ( Specs Guide ) Page 1 of 1 Items the air pump this. Air bubbles using a soft microfiber cloth this browser for the taking the three bolts holding it down the! Golf cart parts & gt ; golf cart I wish I was intimidated the first,. ; surlyn & quot ; surlyn & quot ;, which I assume to be removed to the. Loose, remove all wires from the battery terminal Volt Electric Club Car & # ;! Hose carefully so that no lint is left behind apply more coats until get! Body off with fine-grit sandpaper using firm pressure and a little bit time consuming down until reverse stops... In serious bodily harm heat gun has been used drive ( secondary )... Be lifted off of the cart drying time between the two removing the body from a club car golf cart that hold the steering column place! Angle bracket to lift the body off by sliding it forward, lifting, and removing it Max (! ; 31740 need the Driver Side Canopy Support Cover Page 1 of 1 Items bolts it...